
- Electrical Machines - Home
- Basic Concepts
- Electromechanical Energy Conversion
- Energy Stored in Magnetic Field
- Singly-Excited and Doubly Excited Systems
- Rotating Electrical Machines
- Electrical Machines Types
- Faraday’s Laws of Electromagnetic Induction
- Concept of Induced EMF
- Fleming's Left Hand and Right Hand Rules
- Transformers
- Electrical Transformer
- Construction of Transformer
- EMF Equation of Transformer
- Turns Ratio and Voltage Transformation Ratio
- Ideal Transformer
- Practical Transformer
- Ideal and Practical Transformers
- Transformer on DC
- Losses in a Transformer
- Efficiency of Transformer
- 3-Phase Transformer
- Types of Transformers
- More on Transformers
- Transformer Working Principle
- Single-Phase Transformer Working Principle
- 3-Phase Transformer Principle
- 3-Phase Induction Motor Torque-Slip
- 3-Phase Induction Motor Torque-Speed
- 3-Phase Transformer Harmonics
- Double-Star Connection (3-6 Phase)
- Double-delta Connection (3-6 Phase)
- Transformer Ratios
- Voltage Regulation
- Delta-Star Connection (3-Phase)
- Star-Delta Connection (3-Phase)
- Autotransformer Conversion
- Back-to-back Test (Sumpner's Test)
- Transformer Voltage Drop
- Autotransformer Output
- Open and Short Circuit Test
- 3-Phase Autotransformer
- Star-Star Connection
- 6-Phase Diametrical Connections
- Circuit Test (Three-Winding)
- Potential Transformer
- Transformers Parallel Operation
- Open Delta (V-V) Connection
- Autotransformer
- Current Transformer
- No-Load Current Wave
- Transformer Inrush Current
- Transformer Vector Groups
- 3 to 12-Phase Transformers
- Scott-T Transformer Connection
- Transformer kVA Rating
- Three-Winding Transformer
- Delta-Delta Connection Transformer
- Transformer DC Supply Issue
- Equivalent Circuit Transformer
- Simplified Equivalent Circuit of Transformer
- Transformer No-Load Condition
- Transformer Load Condition
- OTI WTI Transformer
- CVT Transformer
- Isolation vs Regular Transformer
- Dry vs Oil-Filled
- DC Machines
- Construction of DC Machines
- Types of DC Machines
- Working Principle of DC Generator
- EMF Equation of DC Generator
- Derivation of EMF Equation DC Generator
- Types of DC Generators
- Working Principle of DC Motor
- Back EMF in DC Motor
- Types of DC Motors
- Losses in DC Machines
- Applications of DC Machines
- More on DC Machines
- DC Generator
- DC Generator Armature Reaction
- DC Generator Commutator Action
- Stepper vs DC Motors
- DC Shunt Generators Critical Resistance
- DC Machines Commutation
- DC Motor Characteristics
- Synchronous Generator Working Principle
- DC Generator Characteristics
- DC Generator Demagnetizing & Cross-Magnetizing
- DC Motor Voltage & Power Equations
- DC Generator Efficiency
- Electric Breaking of DC Motors
- DC Motor Efficiency
- Four Quadrant Operation of DC Motors
- Open Circuit Characteristics of DC Generators
- Voltage Build-Up in Self-Excited DC Generators
- Types of Armature Winding in DC Machines
- Torque in DC Motors
- Swinburne’s Test of DC Machine
- Speed Control of DC Shunt Motor
- Speed Control of DC Series Motor
- DC Motor of Speed Regulation
- Hopkinson's Test
- Permanent Magnet DC Motor
- Permanent Magnet Stepper Motor
- DC Servo Motor Theory
- DC Series vs Shunt Motor
- BLDC Motor vs PMSM Motor
- Induction Motors
- Introduction to Induction Motor
- Single-Phase Induction Motor
- 3-Phase Induction Motor
- Construction of 3-Phase Induction Motor
- 3-Phase Induction Motor on Load
- Characteristics of 3-Phase Induction Motor
- Speed Regulation and Speed Control
- Methods of Starting 3-Phase Induction Motors
- More on Induction Motors
- 3-Phase Induction Motor Working Principle
- 3-Phase Induction Motor Rotor Parameters
- Double Cage Induction Motor Equivalent Circuit
- Induction Motor Equivalent Circuit Models
- Slip Ring vs Squirrel Cage Induction Motors
- Single-Cage vs Double-Cage Induction Motor
- Induction Motor Equivalent Circuits
- Induction Motor Crawling & Cogging
- Induction Motor Blocked Rotor Test
- Induction Motor Circle Diagram
- 3-Phase Induction Motors Applications
- 3-Phase Induction Motors Torque Ratios
- Induction Motors Power Flow Diagram & Losses
- Determining Induction Motor Efficiency
- Induction Motor Speed Control by Pole-Amplitude Modulation
- Induction Motor Inverted or Rotor Fed
- High Torque Cage Motors
- Double-Cage Induction Motor Torque-Slip Characteristics
- 3-Phase Induction Motors Starting Torque
- 3-phase Induction Motor - Rotor Resistance Starter
- 3-phase Induction Motor Running Torque
- 3-Phase Induction Motor - Rotating Magnetic Field
- Isolated Induction Generator
- Capacitor-Start Induction Motor
- Capacitor-Start Capacitor-Run Induction Motor
- Winding EMFs in 3-Phase Induction Motors
- Split-Phase Induction Motor
- Shaded Pole Induction Motor
- Repulsion-Start Induction-Run Motor
- Repulsion Induction Motor
- PSC Induction Motor
- Single-Phase Induction Motor Performance Analysis
- Linear Induction Motor
- Single-Phase Induction Motor Testing
- 3-Phase Induction Motor Fault Types
- Synchronous Machines
- Introduction to 3-Phase Synchronous Machines
- Construction of Synchronous Machine
- Working of 3-Phase Alternator
- Armature Reaction in Synchronous Machines
- Output Power of 3-Phase Alternator
- Losses and Efficiency of an Alternator
- Losses and Efficiency of 3-Phase Alternator
- Working of 3-Phase Synchronous Motor
- Equivalent Circuit and Power Factor of Synchronous Motor
- Power Developed by Synchronous Motor
- More on Synchronous Machines
- AC Motor Types
- Induction Generator (Asynchronous Generator)
- Synchronous Speed Slip of 3-Phase Induction Motor
- Armature Reaction in Alternator at Leading Power Factor
- Armature Reaction in Alternator at Lagging Power Factor
- Stationary Armature vs Rotating Field Alternator Advantages
- Synchronous Impedance Method for Voltage Regulation
- Saturated & Unsaturated Synchronous Reactance
- Synchronous Reactance & Impedance
- Significance of Short Circuit Ratio in Alternator
- Hunting Effect Alternator
- Hydrogen Cooling in Synchronous Generators
- Excitation System of Synchronous Machine
- Equivalent Circuit Phasor Diagram of Synchronous Generator
- EMF Equation of Synchronous Generator
- Cooling Methods for Synchronous Generators
- Assumptions in Synchronous Impedance Method
- Armature Reaction at Unity Power Factor
- Voltage Regulation of Alternator
- Synchronous Generator with Infinite Bus Operation
- Zero Power Factor of Synchronous Generator
- Short Circuit Ratio Calculation of Synchronous Machines
- Speed-Frequency Relationship in Alternator
- Pitch Factor in Alternator
- Max Reactive Power in Synchronous Generators
- Power Flow Equations for Synchronous Generator
- Potier Triangle for Voltage Regulation in Alternators
- Parallel Operation of Alternators
- Load Sharing in Parallel Alternators
- Slip Test on Synchronous Machine
- Constant Flux Linkage Theorem
- Blondel's Two Reaction Theory
- Synchronous Machine Oscillations
- Ampere Turn Method for Voltage Regulation
- Salient Pole Synchronous Machine Theory
- Synchronization by Synchroscope
- Synchronization by Synchronizing Lamp Method
- Sudden Short Circuit in 3-Phase Alternator
- Short Circuit Transient in Synchronous Machines
- Power-Angle of Salient Pole Machines
- Prime-Mover Governor Characteristics
- Power Input of Synchronous Generator
- Power Output of Synchronous Generator
- Power Developed by Salient Pole Motor
- Phasor Diagrams of Cylindrical Rotor Moto
- Synchronous Motor Excitation Voltage Determination
- Hunting Synchronous Motor
- Self-Starting Synchronous Motor
- Unidirectional Torque Production in Synchronous Motor
- Effect of Load Change on Synchronous Motor
- Field Excitation Effect on Synchronous Motor
- Output Power of Synchronous Motor
- Input Power of Synchronous Motor
- V Curves & Inverted V Curves of Synchronous Motor
- Torque in Synchronous Motor
- Construction of 3-Phase Synchronous Motor
- Synchronous Motor
- Synchronous Condenser
- Power Flow in Synchronous Motor
- Types of Faults in Alternator
- Miscellaneous Topics
- Electrical Generator
- Determining Electric Motor Load
- Solid State Motor Starters
- Characteristics of Single-Phase Motor
- Types of AC Generators
- Three-Point Starter
- Four-Point Starter
- Ward Leonard Speed Control Method
- Pole Changing Method
- Stator Voltage Control Method
- DOL Starter
- Star-Delta Starter
- Hysteresis Motor
- 2-Phase & 3-Phase AC Servo Motors
- Repulsion Motor
- Reluctance Motor
- Stepper Motor
- PCB Motor
- Single-Stack Variable Reluctance Stepper Motor
- Schrage Motor
- Hybrid Schrage Motor
- Multi-Stack Variable Reluctance Stepper Motor
- Universal Motor
- Step Angle in Stepper Motor
- Stepper Motor Torque-Pulse Rate Characteristics
- Distribution Factor
- Electrical Machines Basic Terms
- Synchronizing Torque Coefficient
- Synchronizing Power Coefficient
- Metadyne
- Motor Soft Starter
- CVT vs PT
- Metering CT vs Protection CT
- Stator and Rotor in Electrical Machines
- Electric Motor Winding
- Electric Motor
- Useful Resources
- Quick Guide
- Resources
- Discussion
Construction of DC Machines
An electromechanical device which can convert direct current (dc) electricity into mechanical energy or mechanical energy into direct current (dc) electricity is known as a DC machine.
If the DC machine converts DC electrical energy into mechanical energy, it is known as DC motor. If the machine converts mechanical energy into DC electrical energy, then it is known as a DC generator. Both DC motor and DC generator have the similar construction.
A typical DC machine consists of the following major parts −
Yoke or Frame
Armature
Field System
Commutator
Brushes
Bearings
The schematic diagram of a DC machine is shown below −

Let us now discuss each of these components in greater detail.
Yoke or Frame
The yoke is the outer frame of the DC machine. It is made up of such materials that have high permeability and high mechanical strength. In practice, the yoke of DC machine is made up of cast steel.
The yoke or frame of the DC machine serves the following main purposes −
It protects the internal machine parts like armature, windings, field poles, etc. against mechanical damages.
The yoke houses the magnetic field system.
It provides a low reluctance path to the working magnetic flux.
It supports the rotor or armature through bearings.
Armature
In DC machines (motor or generator), armature is a system of conductors or coils that can rotate freely on the supporting bearings. The working torque and EMF are developed in coils of the armature. The armature consists of two main parts namely, armature core and armature winding.
The armature core is a solid cylindrical structure, made up of high permeability thin silicon steel laminations. On the outer periphery of the core slots are cut to carry the armature winding.
The armature winding is made up of copper wires. The armature winding of DC machine is generally former wound. Depending upon the end connections of the armature conductors, the armature winding may be of two types namely lap winding and wave winding. The type of winding decides the voltage and current rating of the machine. In case of the lap winding, the number of parallel paths (A) for current to flow are equal to the number of poles (P) in the machine. On the other hand, for wave winding, the number of parallel paths (A) are equal to 2.
Field System
Field system is the part of a DC machine which produces the working magnetic flux in the machine. It is basically a system of electromagnets which is excited by a DC supply. In case of DC machine, the field system is a stationary part of the machine and it is bolted to the yoke or frame of the machine. There are three main parts of a field system in dc machines namely pole core, pole shoes, and field coils.
The pole core is made up of thin steel laminations. One end of the pole core is bolted to the frame and other end has pole shoe. The pole core carries the field winding.
The pole shoe is a projected part of the pole core and has a large area of cross-section. Pole shoes help in spreading the magnetic flux uniformly in the air gap, and offers low reluctance path to the magnetic flux. Also, it supports the field winding.
The field coil or winding is made up of copper wire. The field winding is former wound and inserted around the pole core. When field windings are excited by DC supply, they become electromagnets and produce magnetic flux in the machine.
Commutator
The commutator is one of the important parts of the DC machine. It is basically mechanical rectifier. It is a cylindrical shaped device and is made up of copper. The outer periphery of the commutator has V-shaped slots to carry commutator segments. Where, the commutator segments are copper bars inserted in the slots. These segments are insulated from each other by mica. The commutator is mounted on the shaft of the DC machine on one side of the armature. The armature conductors are connected to the commutator segments with the help of copper lugs.
The commutator performs the following two major functions −
In a DC generator, it collects the current from the armature conductor. In a DC motor, it supplies the current to the armature conductors.
It converts the alternating current of the armature into unidirectional current in the external circuit with the help of brushes, and vice-versa.
Brushes
Brushes are used to make an electrical connection with the rotating commutator. These collect (or supply) current from (or to) the moving commutator. Brushes are usually made up of carbon. They are housed in brush holders and are in contact with the commutator surface with the help of spring pressure.
Bearings
Bearings are used in the DC machine to reduce the frictional losses. Thus, the main function of bearings in the DC machine is to support the machine shaft with minimum friction. In DC machines, ball bearings or roller bearings are commonly used.